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Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 20:04:26 GMT
Viewed: 
7234 times
  

In lugnet.color, Michael Huffman wrote:
In lugnet.color, Karl Paulsen wrote:

[snip]

What is happening to LEGO QC?

Also, could PAB be a dumping ground for sub par Bricks?

Anyone have any explanation or experience related to this?

Here's some of problems that I ran into... I bought a bunch of 2x10 white
plates, stacked the neatly to fit inside a PaB cup.  After stacking about 20 of
them together, I realized that the sides of the plates didn't all line up
smoothly.  They're off just by a little bit -- enough that you can visually see
it -- fractions of a millimeter.  In larger structures you wouldn't notice it,
but in micro-structures you might... We found out that you have to 'orient' the
plates to get them to line up smoothly on the side.

Our group bought a case of tan 2x4 bricks (the cases used to stock the PaB wall)
for a hospital project.  In natural light, you can see color variations within
the same box of tan bricks -- some lighter, more yellowish; others more dark
more grayish.

--Mike.

Can we all say Flextronics.  What bothers me more is that Lego does not seem to
care about or respond to this ongoing problem.

John P

   
         
   
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 20:45:25 GMT
Viewed: 
7418 times
  

In lugnet.color, John Patterson wrote:
What bothers me more is that Lego does not seem to
care about or respond to this ongoing problem.

John P

John,

What would you like LEGO Group to do about the quality? They no longer
manufacture plastic parts. They have contracted with a third party to
manufacture parts who would try to pass as many parts as they can. LEGO might,
by contract, be obliged to allow certain percentage of less than acceptable
parts to pass. Not to mention that parts are being made in 3 countries by
companies not accustomed to LEGO's high level of quality.

Ultimately, I think there is a decision we all have to make. Do we continue to
be surprised that color variations are occuring or do we prefer to pay more for
elements so that the quality control standards can be upheld? I belive that if
we wish to keep LEGO elements at the current price, then we must accept a
certain level of variation within color. I do not believe we should put up with
shape variations or parts that no longer fit, but we must accept some color
variance.

LEGO can continue to maintain the quality and color consistency and let the
costs of the elements go beyond the price parents are willing to pay. Or, LEGO
can let colors vary slightly in order to keep costs down. This is clearly an
either or choice and both cannot be accomodated.

Todd

   
         
     
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 21:57:22 GMT
Viewed: 
7650 times
  

In lugnet.color, Todd Thuma wrote:
In lugnet.color, John Patterson wrote:
What bothers me more is that Lego does not seem to
care about or respond to this ongoing problem.

John P

John,

What would you like LEGO Group to do about the quality?

That is a silly question.  INSIST on quality.  Would you buy a car that had
three fenders one shade off from the rest of the car?

Do what they did before, the highest quality in the toy industry.  They did it
once, why not put their inspectors in the out sourced Flextronics?  It was not a
problem before, Black was black, blue was blue.  At one time they did not accept
a 3% varation in color.  All of a sudden it is ok?  At one time Lego did not
worry about how big the profit was, profit comes to those that do the best job,
not the cheapest.  I think that they have cut too many corners.  I, for one,
would rather pay a higher cost than buy substandard items.  You get what you pay
for.

And why has Lego never responded to this?  They ignore the problem as far as I
can tell.  Not very good customer relations, but that is slowly slipping too.


They no longer
manufacture plastic parts. They have contracted with a third party to
manufacture parts who would try to pass as many parts as they can. LEGO might,
by contract, be obliged to allow certain percentage of less than acceptable
parts to pass. Not to mention that parts are being made in 3 countries by
companies not accustomed to LEGO's high level of quality.

Ultimately, I think there is a decision we all have to make. Do we continue to
be surprised that color variations are occuring or do we prefer to pay more for
elements so that the quality control standards can be upheld? I belive that if
we wish to keep LEGO elements at the current price, then we must accept a
certain level of variation within color. I do not believe we should put up with
shape variations or parts that no longer fit, but we must accept some color
variance.

At one time there was no color variance.  Now some is ok?

LEGO can continue to maintain the quality and color consistency and let the
costs of the elements go beyond the price parents are willing to pay. Or, LEGO
can let colors vary slightly in order to keep costs down. This is clearly an
either or choice and both cannot be accomodated.
.
Sorry, I prefer quality.  That is why I collect Lego and not Mega Blocks

Todd

    
          
     
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 22:20:47 GMT
Viewed: 
7788 times
  

In lugnet.color, John Patterson wrote:
Do what they did before, the highest quality in the toy industry.  They did
it once, why not put their inspectors in the out sourced Flextronics? It was
not a problem before, Black was black, blue was blue.  At one time they did
not accept a 3% varation in color.  All of a sudden it is ok?

Yes.

I wish I had the article I'm thinking of-- I'll hunt for it. But according to
Jorgen, people at Lego were using quality 'as a crutch'. They refused to do any
cost saving measure because it might sacrifice quality. And supposedly it was
making the company sort of stuck backwards in time, rather than being a modern
company. The company couldn't afford to continue producing super high quality
elements, or it would go bankrupt.

Or, that seems to be their opinion anyway. I'm continually interested in how
Playmobil survives, as its level of quality seems not to have dwindled at all,
yet they seem to get on just fine, and hit a similar target audience.

I, for one, would rather pay a higher cost than buy substandard items.

As would I. But fat chance that the people willing to do this can convince Lego
to sell super-high quality stuff again.

And why has Lego never responded to this? They ignore the problem as far as
I can tell.

You haven't been looking too hard, I guess. They've been talking about this for
the past few years now, but they don't go shouting it from rooftops that their
quality dropped in order to become profitable again. They mostly just focus on
the "profitable" part within press releases and such, but they've acknowledged
the drop in quality if you read carefully and between the lines.

Not very good customer relations, but that is slowly slipping too.

If you were Lego, would you announce to the world that you were lowering your
standards? I wouldn't. Not that I'd want to lower my standards, of course, but
they're handling it exactly as you'd think they would.

Sorry, I prefer quality.  That is why I collect Lego and not Mega Blocks

Lego's still higher quality than MegaBloks, but I'm not sure it's much higher.
Mostly, I tend to feel that one of Lego's present strengths over MB is its set
design and element distribution. Many of MB's sets are far more juniorized than
the worst-of-the-worst Lego sets. Not that MB doesn't have some decent models
(they do), but generally it seems that Lego is better about those things.

DaveE

    
          
     
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 23:09:24 GMT
Viewed: 
7818 times
  

In lugnet.color, David Eaton wrote:
I wish I had the article I'm thinking of-- I'll hunt for it.

Here we go:
http://www.strategy-business.com/press/article/07306?gko=db087&tid=230&pg=all

DaveE

   
         
   
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 21:58:32 GMT
Viewed: 
7726 times
  

In lugnet.color, Todd Thuma wrote:
   In lugnet.color, John Patterson wrote:
   What bothers me more is that Lego does not seem to care about or respond to this ongoing problem.

John P

John,

What would you like LEGO Group to do about the quality? They no longer manufacture plastic parts. They have contracted with a third party to manufacture parts who would try to pass as many parts as they can. LEGO might, by contract, be obliged to allow certain percentage of less than acceptable parts to pass. Not to mention that parts are being made in 3 countries by companies not accustomed to LEGO’s high level of quality.

This is misleading. The following is a statement from the LEGO Community Development Team:

“Product safety and product quality are factors of the utmost concern for the LEGO Group and have been so during our entire 75 year history. In order to ensure product safety, we make sure that safety is in the design. This means that our product safety experts are involved in the designing process. The majority of all LEGO bricks are still produced in Denmark and more than 50% of all LEGO owned mould machines are located in Billund, Denmark. The rest of the LEGO owned mould machines are placed at external suppliers in Hungary and Mexico.The final packaging of LEGO products is conducted in Denmark, Hungary, Poland, Czech Republic or Mexico. At the moment the LEGO Company purchases only approx. 3% of the entire element volume in China. E.g. some electronic elements, most parts which are individually packaged in plastic bags and textiles are purchased in China. Our products are tested both by ourselves and our suppliers, and in some cases also by external auditors (this applies to China). We use very special raw materials and we thoroughly control that the received materials are in accordance with our specifications. Due to legislation in EU we have to state on the box in which countries the individual parts contained in the box are manufactured.” LEGO Community Development Team – 30.01.2008

I still question the assertions people make about reduced quality - I still have many of the bricks I purchased in the late 60s and 70s, and they have colour differences, the edges don’t line up exactly, and stacks of the same number of bricks are different heights. I would contend that the quality is NOT decreasing, it’s just that we, as adults, notice the differences much more than we did as kids.

I have a collection that is probably pretty average around here, 100-200K or so, and I have only had:
And all parts were replaced without question by LEGO Australia. I think that’s a pretty good record.

ROSCO



   
         
     
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 22:23:09 GMT
Viewed: 
7658 times
  

In lugnet.color, Ross Crawford wrote:
   In lugnet.color, Todd Thuma wrote:
   In lugnet.color, John Patterson wrote:
   What bothers me more is that Lego does not seem to care about or respond to this ongoing problem.

John P

John,

What would you like LEGO Group to do about the quality? They no longer manufacture plastic parts. They have contracted with a third party to manufacture parts who would try to pass as many parts as they can. LEGO might, by contract, be obliged to allow certain percentage of less than acceptable parts to pass. Not to mention that parts are being made in 3 countries by companies not accustomed to LEGO’s high level of quality.

This is misleading. The following is a statement from the LEGO Community Development Team:

“Product safety and product quality are factors of the utmost concern for the LEGO Group and have been so during our entire 75 year history. In order to ensure product safety, we make sure that safety is in the design. This means that our product safety experts are involved in the designing process. The majority of all LEGO bricks are still produced in Denmark and more than 50% of all LEGO owned mould machines are located in Billund, Denmark. The rest of the LEGO owned mould machines are placed at external suppliers in Hungary and Mexico.The final packaging of LEGO products is conducted in Denmark, Hungary, Poland, Czech Republic or Mexico. At the moment the LEGO Company purchases only approx. 3% of the entire element volume in China. E.g. some electronic elements, most parts which are individually packaged in plastic bags and textiles are purchased in China. Our products are tested both by ourselves and our suppliers, and in some cases also by external auditors (this applies to China). We use very special raw materials and we thoroughly control that the received materials are in accordance with our specifications. Due to legislation in EU we have to state on the box in which countries the individual parts contained in the box are manufactured.” LEGO Community Development Team – 30.01.2008

I still question the assertions people make about reduced quality - I still have many of the bricks I purchased in the late 60s and 70s, and they have colour differences, the edges don’t line up exactly, and stacks of the same number of bricks are different heights. I would contend that the quality is NOT decreasing, it’s just that we, as adults, notice the differences much more than we did as kids.

I have a collection that is probably pretty average around here, 100-200K or so, and I have only had:
And all parts were replaced without question by LEGO Australia. I think that’s a pretty good record.

ROSCO



I have found that the newer sets have a problem. Others have seen the difference in colors in several sets. I have had a hard time puting some bricks and other elements together because of the tolerences. I began collecting in the 70’s as an adult. I never once found a mal-formed brick except in Samsonite sets. Recently the Aviatar series bricks were very hard to put together. The molds are one thing, the color of the plastic bricks going into the molds is what is in questioned and not addressed by Lego. Several people have commented on this problem. Perhaps the difference is due to the plastic that Flextronics gets as opposed to what Lego in Denmark gets. I did not even see this difference when parts were made in Switzerland, the US or Brazil. Also Lego is getting a little stingy replacing parts. Before if you broke a part they replaced it. Now they want you to go to the site where they sell individual bricks. They also used to replace instructions, those are hard to get now. They are good about taking things back if their is a problem. Their SAH order takers are not as knowledgable now that department has moved to CA as opposed to being in the Enfield HQ. I would really like to see Lego address the color problems and not the mold problem. John P

   
         
     
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Tue, 12 Feb 2008 23:06:07 GMT
Viewed: 
8036 times
  

In lugnet.color, Ross Crawford wrote:
I still question the assertions people make about reduced quality - I still
have many of the bricks I purchased in the late 60s and 70s, and they have
colour differences, the edges don't line up exactly, and stacks of the same
number of bricks are different heights. I would contend that the quality is
{NOT} decreasing, it's just that we, as adults, notice the differences much
more than we did as kids.

It's dropping-- not by huge leaps and bounds as people might lead you to
believe, but it's dropping. But there's not much I can say other than "it's
worse than it was before". I compare elements molded in roughly 1999 to elements
molded today, and there's a difference.

The color variations are probably the worst offenders, though. The differences
in heights, etc, really don't seem that severe to me, although I can tell the
difference when I'm looking for them. The color variants are bad though.
Sometimes individual elements are darker on one side than on the other.

With dark green, for instance, I bought a bunch of 1x4? bricks from my local
PAB, and built a wall out of them. It was interesting because the bricks formed
a very distinct pattern of variation, where all the lower right corners (or
left, whatever) were lighter than the bricks adjacent to them. Wasn't just one
or two, but the pattern repeated throughout the entire wall (maybe 80 bricks or
so).

I have a collection that is probably pretty average around here, 100-200K or
so, and I have only had:

* 2 <http://www.brickshelf.com/cgi-bin/gallery.cgi?f=102288 badly molded
  bricks>
* 1 incorrectly packaged set
* 1 <http://www.peeron.com/inv/parts/x1144 part> that fitted loosely

I've had 12 sets containing errors with a ~540K collection.

They used to be amazingly good. But errors have increased in frequency so much
that I started needing to keep track. I used to know every single mistake I had
ever received in a Lego set, and could recite them for you instantly because
they were so memorable. Now I find I'm forgetting all the sets that I've
purchased that contained errors, so I've made a list that I'm maintaining.

This data isn't perfectly accurate with respect to *exactly* how many sets I've
purchased per year (some of these were used when I bought them, so they weren't
MISB), but it's increasingly accurate until you get to about 1996, after which
point I'm not sure I've ever bought a used set, so it should be perfectly
accurate for my collection. Anyway, ignoring the stuff I *know* isn't valid
(pre-1980):

Year - #Sets - #Mistakes - % Errors
1980 - 1 - 0 mistakes - 0%
1981 - 5 - 0 mistakes - 0%
1982 - 2 - 0 mistakes - 0%
1983 - 6 - 0 mistakes - 0%
1984 - 22 - 0 mistakes - 0%
1985 - 12 - 0 mistakes - 0%
1986 - 24 - 0 mistakes - 0%
1987 - 26 - 0 mistakes - 0%
1988 - 10 - 0 mistakes - 0%
1989 - 11 - 0 mistakes - 0%
1990 - 14 - 0 mistakes - 0%
1991 - 34 - 0 mistakes - 0%
1992 - 19 - 0 mistakes - 0%
1993 - 38 - 0 mistakes - 0%
1994 - 27 - 0 mistakes - 0%
1995 - 30 - 0 mistakes - 0%
1996 - 41 - 0 mistakes - 0%
1997 - 79 - 0 mistakes - 0%
1998 - 112 - 1 mistake - 0.89% (broken elements)
1999 - 173 - 2 mistakes - 1.15% (missing element, broken element)
2000 - 353 - 0 mistakes - 0%
2001 - 156 - 0 mistakes - 0%
2002 - 218 - 0 mistakes - 0%
2003 - 179 - 0 mistakes - 0%
2004 - 228 - 1 mistake - 0.44% (missing element)
2005 - 109 - 0 mistakes - 0%
2006 - 100 - 4 mistakes - 4% (missing elements)
2007 - 85 - 2 mistakes - 2.35% (missing elements)
2008 - 23 - 3 mistakes - 13.04% (missing elements, malformed element)

Technically, there were 6 sets I purchased with mistakes in 2001 (would make it
3.85% error rate), but these were all Guarded Inn's, which were initially
packaged with the incorrect horse (Indian printing on it instead of plain
white). That was an error, but not strictly a packing error, omission, or broken
element. Plus, I bought 4 of them *knowing* (and with Lego knowing) that they
contained the error, so it would definitely be wrong to count those 4 against
the track record. That'd bring it to 1.28% if you wanted to count those.

Not included are some elements that ... "broke" in normal assembly, such as some
2003 1x2 tiles that had a hairline fracture down the short end when being
assembled onto hollow studded elements. I've noticed this a few times since, but
it's so difficult to see that I haven't really kept track of these sorts of
problems.

I also recall that a friend of mine received an incorrect element in a 1987
(could've sworn it was 1988) copy of the 6990 Monorail Transport System. At the
time, I was amazed at hearing this because I had nearly 100 sets total, and had
never had an error.

DaveE

    
          
      
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Wed, 13 Feb 2008 00:30:46 GMT
Viewed: 
8074 times
  

In lugnet.color, David Eaton wrote:
The color variations are probably the worst offenders, though. The differences
in heights, etc, really don't seem that severe to me, although I can tell the
difference when I'm looking for them. The color variants are bad though.
Sometimes individual elements are darker on one side than on the other.

I believe I read somewhere that the ABS pellets are now transparent, and color
is injected during the moulding process?  Whereas before, the pellets came
colored prior to being used.  I could be wrong though.

But as for the color variations that people have been reporting over the past
few months, I'm pretty sure I read somewhere that the QA people DID realize they
had a large quantity of "less-than-ideal" parts.  However, by the time they
discovered this, it was at a critical point of time in the year.  It was either
"dump those parts and re-mould them, but disrupt their production cycle
severely" (i.e. lose even more money), or "use them in sets anyway, learn from
this mistake, and make sure it doesn't happen again".

It may be easy for us to make a decision, sitting in front of our computers, but
I bet the person(s) in charge thought long and hard about this before ultimately
going with the latter choice.

-Bryan

     
           
      
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Wed, 13 Feb 2008 04:00:31 GMT
Viewed: 
8198 times
  

In lugnet.color, Bryan Wong wrote:
I believe I read somewhere that the ABS pellets are now transparent, and color
is injected during the moulding process?  Whereas before, the pellets came
colored prior to being used.  I could be wrong though.

But as for the color variations that people have been reporting over the past
few months, I'm pretty sure I read somewhere that the QA people DID realize they
had a large quantity of "less-than-ideal" parts.  However, by the time they
discovered this, it was at a critical point of time in the year.  It was either
"dump those parts and re-mould them, but disrupt their production cycle
severely" (i.e. lose even more money), or "use them in sets anyway, learn from
this mistake, and make sure it doesn't happen again".

The keynote speech at Brickworld 2007 by Richard Stollery, the head of LEGO
community, contained these points and specifically mentioned the orange garbage
truck with pieces you could almost see thorough. They had the choice of not
producing a lot of sets or packaging sub-standard parts because there was not
enough time to redo the botched production runs. He stated these parts would
take about a year to flush out of the system. We first noticed them about 8
months ago so quality should get better about 4 months from now. Also stated was
the fact they are keeping a closer watch on QA to ensure this does not happen
again.

Doug

    
          
     
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Wed, 13 Feb 2008 13:45:42 GMT
Viewed: 
8185 times
  

::snip::
I have a collection that is probably pretty average around here, 100-200K or
so, and I have only had:

* 2 <http://www.brickshelf.com/cgi-bin/gallery.cgi?f=102288 badly molded
  bricks>
* 1 incorrectly packaged set
* 1 <http://www.peeron.com/inv/parts/x1144 part> that fitted loosely

I've had 12 sets containing errors with a ~540K collection.
::snip::

I'm sure that packing errors are devastating to kids (who start a model but
can't complete it), but I don't mind so much, in light of how I received at
least 2 bags of extra parts with my new Town Plan!  It seems that duplicates
were included for two of the parts bags.  The only other packing errors in my
collection that goes back to 1985 or so?  Those were in the latest Fire Station
set, the new Creator Townhouse, and Cafe Corner.  The statistics would seem to
indicate that something is amiss with the more recent sets.  As long as LEGO is
happy to correct these errors, I will not complain much, though.

-Jordan

    
          
     
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Wed, 13 Feb 2008 17:55:03 GMT
Viewed: 
8260 times
  

In lugnet.color, Jordan Schwarz wrote:
::snip::
I have a collection that is probably pretty average around here, 100-200K or
so, and I have only had:

* 2 <http://www.brickshelf.com/cgi-bin/gallery.cgi?f=102288 badly molded
  bricks>
* 1 incorrectly packaged set
* 1 <http://www.peeron.com/inv/parts/x1144 part> that fitted loosely

I've had 12 sets containing errors with a ~540K collection.
::snip::

I'm sure that packing errors are devastating to kids (who start a model but
can't complete it), but I don't mind so much, in light of how I received at
least 2 bags of extra parts with my new Town Plan!  It seems that duplicates
were included for two of the parts bags.  The only other packing errors in my
collection that goes back to 1985 or so?  Those were in the latest Fire Station
set, the new Creator Townhouse, and Cafe Corner.  The statistics would seem to
indicate that something is amiss with the more recent sets.  As long as LEGO is
happy to correct these errors, I will not complain much, though.

I find very few, if no packing errors which always amazes me.  Thousands of
parts in a set and they are always perfect.  When I build sets with my Grand
daughter she will say this piece or that piece is missing.  I tell her to look
harder, she does and then  finds it. I think what is being talked about is not
packing errors, but color and tolerence errors.  It would not be so noticable
today except that it didn't happen in the past.  I have thousands of older sets
and i do not find a problems with color matching in any (except for the red and
yellow small parts made of a different plastic, the air tanks and 1x2 plate
ladders and 1x1 clips and headlight holder.) I have 2200 sets under set number
1000.  I have just spent the last 2 years going through them and have not found
a color variation in any.  When there was a part missing in my set and I went to
put in a spare to complete it, matching it up to the right era brick, no
variation.  It is probably something we will have to live with and it is not as
great a problems as them changing the colors of gray, dark gray and brown. If I
remember, they didn't care about anyones opinion at that time.
John P

-Jordan

   
         
   
Subject: 
Re: Variations in dark blue color.
Newsgroups: 
lugnet.color
Date: 
Wed, 13 Feb 2008 14:59:28 GMT
Viewed: 
8257 times
  

In lugnet.color, Ross Crawford wrote:
  
  
What would you like LEGO Group to do about the quality? They no longer manufacture plastic parts. They have contracted with a third party to manufacture parts who would try to pass as many parts as they can. LEGO might, by contract, be obliged to allow certain percentage of less than acceptable parts to pass. Not to mention that parts are being made in 3 countries by companies not accustomed to LEGO’s high level of quality.

This is misleading. The following is a statement from the LEGO Community Development Team:

“Product safety and product quality are factors of the utmost concern for the LEGO Group and have been so during our entire 75 year history. In order to ensure product safety, we make sure that safety is in the design. This means that our product safety experts are involved in the designing process. The majority of all LEGO bricks are still produced in Denmark and more than 50% of all LEGO owned mould machines are located in Billund, Denmark. The rest of the LEGO owned mould machines are placed at external suppliers in Hungary and Mexico.The final packaging of LEGO products is conducted in Denmark, Hungary, Poland, Czech Republic or Mexico. At the moment the LEGO Company purchases only approx. 3% of the entire element volume in China. E.g. some electronic elements, most parts which are individually packaged in plastic bags and textiles are purchased in China. Our products are tested both by ourselves and our suppliers, and in some cases also by external auditors (this applies to China). We use very special raw materials and we thoroughly control that the received materials are in accordance with our specifications. Due to legislation in EU we have to state on the box in which countries the individual parts contained in the box are manufactured.” LEGO Community Development Team – 30.01.2008

Ross,

Thanks for this! I appreciate someone representing the truth of what’s going on, and I admit my statement was over generalized. I would like to point out two things though. Mold making and parts making are being moved out of Denmark. LEGO Group stated this at the BrickFest PDF in 2007 in one of their presentations. They have slowed this move for two reasons sales and profits are back up and demand for parts makes moving production prohibitive at this point. The second point I would like to make is that even if you had your production, regardless of percentage, in China, Denmark, Czech Republic or wherever, color differences will occur. Molding plastic in different climates with different suppliers and different techniques will all cause these differences. The only way to prevent these variation would be to mold in one factory at one location. Clearly, LEGO Group is NOT doing this.


  
I still question the assertions people make about reduced quality - I still have many of the bricks I purchased in the late 60s and 70s, and they have colour differences, the edges don’t line up exactly, and stacks of the same number of bricks are different heights. I would contend that the quality is NOT decreasing, it’s just that we, as adults, notice the differences much more than we did as kids.


I agree with you. I do not believe that quality is different than it has been in the past or that it is getting worse. Color variations are small issues in my book, SORRY to those that think otherwise. But the problem Mike H. mentioned which I saw personnaly was not a failure in making a part but in manufacturing and building the mold. Clearly, there was an orientation to the plate and placing them in one direction caused the edges to line up. Orientating them in the other direction, alternating, caused a noticeable hang over from part to part. I cannot believe this was the result of the workers in Denmark, but since the part came from a common mold, one they must have many copies of, I suspect that it was manufactured out of Denmark by those of a third party company with less experience in making LEGO part molds or it failed to be tested to LEGO Groups high standards and it snuck by.

   I have a collection that is probably pretty average around here, 100-200K or so, and I have only had:
And all parts were replaced without question by LEGO Australia. I think that’s a pretty good record.

ROSCO

Agreed. I am constantly amazed as I open set after set how consistent these sets go together as planned and without issue. The only recent issue I had was a 7893 set I opened last year that had three engines (43121) instead of 4 and a strange bionicle part of the same color. Clearly, the Bionicle part was in the bin of parts when the machine counted it as the 4th engine. LEGO Group sent me an engine and a nicely worded letter after a call to customer service. DOES ANY OTHER COMPANY DO THIS?

And before everyone thinks Playmobile is so great quality wise. I have nephew that received the same Pirate set for Christmas one year from two different family members. Not only was the pirate ship a different color variation from each set, but the people (figures) were shades of different color too. I dare say that color variations go un-noticed because no one buys more than one set or they just don’t care.

Todd

 

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