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Subject: 
Re: Help! Hanyboard Assembly Testing problem!---I think solved!
Newsgroups: 
lugnet.robotics.handyboard
Date: 
Wed, 16 Jan 2002 08:34:21 GMT
Viewed: 
2817 times
  
There was a very undetcible component-side solder bridge between pins 2 and
3 of RP4.  I might not know until tomorrow when I can get a replacement for
RP4 (apparently I'm not very good at desoldering, and I didn't see the
bridge at all until I [forcibly] removed rp4)

Thanks.  It probably would have been a while until I caught that one.

Sam

"LightMan" <lightman@lightman.nospam.org> wrote in message
news:Gq0tBp.7Do@lugnet.com...
Hi,



Thanks for your reply.



RP4 has the part # 88102G, and adjacent pairs of pins have resistance of • 1k
(ie, 4 discrete resistors).



Ok, Tell me if this sounds really strange...  R15 is installed, but tested
at about 1k ohms, not 47k.  I remove the resistor, and it tests at 47k • once
removed from the board.  I test contacts where r15 was, and there is
resistance of 1k.  So there is another path between +5 volts and the other
side of this resistor.  Just for kicks I verified this by turning on the
board again without this resistor, and it pretty much behaves as it did
before.



I'll pursue this line of thought a little farther, but will answer your
other questions in case I'm barking up the wrong tree.



I did try many times putting the board in bootstrap mode without the • serial
interface being plugged in, and the green light just stays on.  This was • the
first symptom that I had a problem.



I also performed the loopback test mentioned below.  Everything is A-OK!



Once again, thanks for your help, and please let me know what you think
about my findings stated above.  I'm going to explore that a little more
tonight.



Sam


"Fred G. Martin" <fredm@alum.mit.edu> wrote in message
news:C16EFB08-09D3-11D6-BF56-0003934F857A@alum.mit.edu...
Sam, can you check the serial input circuit.  if this is not correct,
then the 6811 won't stay in boot mode.  make sure RP4 is a 1Kx4 resistor
pack (4 discrete resistors) and not a 1Kx7.  also make sure R15 is
installed.  see http://handyboard.com/schemv12/cpu.gif .

also, try putting it in boot mode without the serial interface
attached.  this should be possible. see the serial debug instructs at
http://handyboard.com/faq/winindex.html to verify that your serial int
works right.

Fred



On Tuesday, January 15, 2002, at 02:01  AM, LightMan wrote:

Ok,

RP4 was fine.
I've put a logic tester "MODA" line on the chip (from what I can • figure,
this is this pin that gets the signal from the stop switch), and it is
recieving a signal when I press the stop switch.

I verified that the reset pin was getting a signal from u12.  It is.

I also verified that that TxD pin recieves signals when I send data
through
the serial line.  It does.

So what could be wrong?  I guess everyone's on vacation, or would have
gotten a reply by now.  Anyone here? Anyone?  I'd really like to get
this
thing working.

Sam

"LightMan" <lightman@lightman.nospam.org> wrote in message
news:Gpv72r.1E1@lugnet.com...
Hi!

I'm still can't get the chip to go into bootstrap mode.  I've double • checked
I've got all the components installed in the correct direction, and
inspected the entire board for shorts, and have found none!  What can • I
do??
I'll try resoldering the processor chip socket.  I tried to search
for a • new
processor at Frys Electronics, but they don't have them... I'll try a
few
surplus warehouses tomorrow/Monday.  Any ideas, anyone???

The "power fluctuations" have gone away, as I have cleaned off all
extra
flux, and used a soft brush attached to a dremel tool to clean and
polish
the board (I hope that's all I've done ;-)... but it is a fairly soft • brush,
and hasn't seemed to damage the board at all.

The "power leak" (Power light, and battery light stay on when power • is
turned off, but only when charger board is connected.) is coming from • max232
chip on the charger/serial board.  I remove the max 232 chip, plug
the 2
boards together, apply power to the charger board, and the problem • goes
away.  Is this "normal"?  Looking at the HB schematics, pin 5 from • the
RJ11
Jack goes through a few resistors, and connects to both the power • led,
and
+5v, so if the max232 chip were to "leak" power to pin 5 of the RJ11
jack,
it would go to pin 5 on the HB, and power the board in some limited
way. • I
have replaced the max232 chip, and the problem is still there, so
either
this is normal, or there is something VERY weird going on.

Also I don't understand how the processor can cause the green led to • go
out,
when in bootstrap mode.  it looks like the power led is directly
connected
via 2 resistors to a +5v supply.  Hmm maybe I should test rp4?  If • rp4
was
bad, it could cause both these problems.

Sam



"LightMan" <Lightman@lightman.nospam.org> wrote in message
news:GpsqtI.FuI@lugnet.com...
Hi!

I'm putting together my shiny new HanyBoard.  I've got to the point • where
I'm testing the serial line/power led on the HanyBoard itself.

The processor won't seem to go into bootstrap mode(ie, the green • light
won't
go out, and attempts to download the bootstrap code fail in IC).

The previous testing step, testing the processor's clock seems to • work...
I
have a logic probe, and pin 5 causes the logic probe to emit a • fairly
fast
blinking light, accompanied with a beeping sound.

All other tests have passed as well.  I have also tested the stop • switch,
to
make sure it was functioning--it shorts when the button is pushed.

Other things to note, that I find strange are:
1) somtimes the power led flickers once the board is fully powered. • This
seemed lessened once I cleaned to bottom of the board with a pcb • board
cleaner/degreaser (I thought it might be good to get rid of some of
the • flux
from soldering).  Also this rarely happens when the board is on • "external
power" from the serial interface board/charger.

2) when powering the board from the serial interface board, and I
power • off
the handyboard using the switch, the power light will stay lit, and
the
battery light will also come on, so I may have some voltage getting
onto • the
board.

3) The download fails, but I appear to have com communications • correct...
I
can see the serial light flicker as the PC attempts to d/l the boot • strap
code.  Also for some reason the power led on the handyboard will
flicker
when the boot strap code is downloaded.

I would assume that I have some sort of tiny short somewhere, but I • don't
know where to look.  Any ideas?

Sam













Message has 1 Reply:
  Re: Help! Hanyboard Assembly Testing problem!---I think solved!
 
so there was a bridge between Rx and Tx! that would do it. let us know if things are working now. fred (...) (23 years ago, 16-Jan-02, to lugnet.robotics.handyboard)

Message is in Reply To:
  Re: Help! Hanyboard Assembly Testing problem!
 
Hi, Thanks for your reply. RP4 has the part # 88102G, and adjacent pairs of pins have resistance of 1k (ie, 4 discrete resistors). Ok, Tell me if this sounds really strange... R15 is installed, but tested at about 1k ohms, not 47k. I remove the (...) (23 years ago, 16-Jan-02, to lugnet.robotics.handyboard)

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