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Subject: 
Re: Four sets reviewd, but only one good one, so be warned!
Newsgroups: 
lugnet.reviews, lugnet.dear-lego
Date: 
Sat, 5 Jan 2008 16:18:35 GMT
Viewed: 
21441 times
  
In lugnet.reviews, John Patterson wrote:
   Perhaps it is due to Flextronics not having the quality control that Lego did. Why they moved production to Juarez Mexico is beyond me. Perhaps very cheap labor, less than $2.00 an hour might be the reason. Shades of overseas clothing sweat houses.

Check the box next time you buy a Lego. “Components made in Denmark, Austria, Hungary, Mexico and the Czech Republic” John P

Remember that they were originally planning to move production to China. Reportedly there were two main considerations with abandoning that idea. The first was that there was an intense backlash concerning quality issues (which would only have been heightened given the recent lead scandal). And the second was that China is nowhere near any of their prime markets. While the US may be the biggest single consumer-nation, remember that until the advent of LEGO Star Wars sets in 1999, Germany alone was the top buyer, and they are still unmatched in terms of per-capita purchasing. Throw in the whole of Europe, and they were pretty much making parts in the absolute worst part of the world when it came to transportation logistics. It’s a straight shot from China to the California coast, so it’s pretty simple for the US to import Chinese products. For Europe, they’d need to ship them around southern Asia and up through the Suez Canal, bounce them across the Americas, or send them entirely by land. Now, the Czech Republic is a growing economy, but it’s still an affordable manufacturing market, it’s right next door to their primary market (western Europe), and the quality levels have got to be astronomically higher than what they were dealing with in China (not to mention the fact that it’s a lot easier to go check up on things). I’ve yet to hear a single person complain about how the quality is never going to be the same with production being shifted to the CR.

Now Mexico is typically a gateway economy for the US. Companies who want to close their US manufacturing plants will shift production there temporarily in preparation for then moving it on to China (my last landlord got laid off from Baker Furniture when they consolidated production of $10,000 office desks to their other plant in a region of the Carolinas that was becoming infamous for being the last domestic step before many furniture companies opened transitional plants in Mexico, and then finally moved to China). The thing is, TLG already had LEGO production set up in China with the Clikits line before they ever set up shop in Mexio. Now they make nothing there, which suggests that they’re pulling back from that market entirely, quite possibly permanently.

As for Austria and Hungary, I’d been unaware that they’d started production there at all until I checked a recent box last month to confirm that they no longer list China as a country of origin. Hungary I can understand, being that they’re a recovered ex-Eastern Bloc nation, but Austria?



Message has 1 Reply:
  Re: Four sets reviewd, but only one good one, so be warned!
 
(...) Hungary has Flextronics Duplo operations. Not sure what they make for System sets. In the CR - printed parts, manual assembling and packaging Austria - I'm not 100% sure, but I think they make the plastic cans (and again, I think this is made (...) (17 years ago, 11-Jan-08, to lugnet.reviews, lugnet.dear-lego)

Message is in Reply To:
  Re: Four sets reviewd, but only one good one, so be warned!
 
(...) Perhaps it is due to Flextronics not having the quality control that Lego did. Why they moved production to Juarez Mexico is beyond me. Perhaps very cheap labor, less than $2.00 an hour might be the reason. Shades of overseas clothing sweat (...) (17 years ago, 5-Jan-08, to lugnet.reviews, lugnet.dear-lego, FTX)

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