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Subject: 
Re: The Great Ball Contraption
Newsgroups: 
lugnet.robotics
Date: 
Fri, 21 Jan 2005 15:22:12 GMT
Viewed: 
4823 times
  

In lugnet.robotics, Brian Davis wrote:
   In lugnet.robotics, Jordan Bradford wrote:

   I got super-motivated and built myself a ball pump last night.

Wow, nearly untouched territory... pumping Steve’s... oh, never mind.

On a more pratical note, does your pump meet the height requirement for the GBC? I’ve got two ball pumps working, but both have the same problem - allowing room under the hopper for the piston mechanism makes it hard to have a deep hopper (and I’d really hate to use a “high hopper” for the ball pump that has to be filled from the standard input via another mechanism).

I don’t know if it fits into the standard or not. I didn’t plan on using it as my first device, anyway. I’m going to build a simple large hopper for the previous person’s contraption to feed into mine, and then I’ll have a feed chute or something. Maybe I’ll use a conveyor/bucket mechanism to get balls out of the initial input.

  
   it’s jam-proof if the marbles come once every second or so.

Mine has no problem with jamming, but occassionally problems with “clotting” in the hopper starving the pump itself. Can yours handle a crate of balls dumped all at once? I wonder what the ultimate percentage of “continuous output” vs. “batch output” modules will end up at.

My tiny little “hopper” for the pump does “clot” as you say, which is a problem everyone’s going to encounter sooner or later. But I can guarantee nothing will get stuck if the balls come one at a time.

  
   keeping tension in the tread links is proving difficult. Any ideas on how to do that?

If you need constant tension, one way to do it is tensioner. A third gear in the chain, that can be moved in and out changing the shape (& therefore length) of the triangular chain path. This doesn’t have to be hand-tuned either - use a idler gear on a small free-swingin arm that is held in tension by a weight or rubber band.

Heh, once again my over-engineering defeats me. I tried using two shock absorbers to push a gear into the hanging part of the chain, but they just torqued the gear so that the chain wouldn’t move. I should always try the simplest approach from now on. Thanks for the tip.

  
   One suggestion for people: I don’t like mystery mechanisms.

Well, one of the ball pump designs I’ve built can have one side of the mechanism built out of clear panels... that is, if I could *get* any of them. After I built it, I found S@H had run out, and Bricklink has (currently) *one*. Sigh... Also, most of my designs are ending up rather skeletal, due to the lack of pieces left for building.

Lack of parts. Yep. Most of my contraptions will be skeletal for the same reason. However, I have a 4561 (4160), and that has a lot of transparent panels for the windows. I used one of those for the part of the pump that I think people would consider mysterious. Now they can see each ball being lowered under the column of balls and pushed up into it.

   
         
   
Subject: 
Re: The Great Ball Contraption
Newsgroups: 
lugnet.robotics
Date: 
Fri, 21 Jan 2005 15:41:16 GMT
Viewed: 
4817 times
  

keeping tension in the tread links is proving
difficult. Any ideas on how to do that?

If you need constant tension, one way to do it is tensioner. A third gear in
the chain, that can be moved in and out changing the shape (& therefore
length) of the triangular chain path. This doesn't have to be hand-tuned
either - use a idler gear on a small free-swingin arm that is held in tension
by a weight or rubber band.

Heh, once again my over-engineering defeats me. I tried using two shock
absorbers to push a gear into the hanging part of the chain, but they just
torqued the gear so that the chain wouldn't move. I should always try the
simplest approach from now on. Thanks for the tip.

I'm not exactly sure how many "teeth" = 1 stud, but I know it's not a whole number.
So, I've found if you can change the length by 1 or 2 studs, and add a few chain
links, you don't need to add a tensioner.

Steve

   
         
   
Subject: 
Re: The Great Ball Contraption
Newsgroups: 
lugnet.robotics
Date: 
Fri, 21 Jan 2005 15:46:16 GMT
Viewed: 
5263 times
  

In lugnet.robotics, Steve Hassenplug wrote:

I'm not exactly sure how many "teeth" = 1 stud, but I know it's not a whole number.

It's exactly 2.5. 10 teeth on a gear rack, divided by 4.

Steve

   
         
   
Subject: 
Re: The Great Ball Contraption
Newsgroups: 
lugnet.robotics
Date: 
Fri, 21 Jan 2005 19:12:46 GMT
Viewed: 
5652 times
  

In lugnet.robotics, Steve Lane wrote:
   In lugnet.robotics, Steve Hassenplug wrote:

   I’m not exactly sure how many “teeth” = 1 stud, but I know it’s not a whole number.

It’s exactly 2.5. 10 teeth on a gear rack, divided by 4.

Steve

I’m using two upside-down 1x16 TECHNIC beams to straddle 24-tooth gears on each end (see my great ASCII art below, top-down view, not to scale). I might not even need tension in the chain at all; the tread links slide on the flat bottom part of the beams, and that seems to work fine. I haven’t yet built a support structure to test the chain for real.
  *
[]*[]
[]*[]
[] []
[] []
[] []
[] []
[] []
[] []
[] []
[] []
[]*[]
[]*[]
  *
My “buckets” are simple and work pretty well, even at steep angles. Every fourth tread link has a 1x4 plate on it, and on each plate are two of those 2x2 right-angle plates making a squarish area for the ball to rest in. Again, some beautiful ASCII art:
Step 1:
  _______
 |_______|  <- that's a 1x4 plate

Step 2:

  _     _
 | |_ _| |
 |___|___|  <- those are right-angle plates
What other bucket designs do people have?

   
         
     
Subject: 
Re: The Great Ball Contraption
Newsgroups: 
lugnet.robotics
Date: 
Fri, 21 Jan 2005 19:24:07 GMT
Viewed: 
5560 times
  

In lugnet.robotics, Steve Lane wrote:
In lugnet.robotics, Steve Hassenplug wrote:

I'm not exactly sure how many "teeth" = 1 stud, but I know it's not a whole
number.

It's exactly 2.5. 10 teeth on a gear rack, divided by 4.

Steve

I'm using two upside-down 1x16 TECHNIC beams to straddle 24-tooth gears on each
end (see my great ASCII art below, top-down view, not to scale). I might not
even need tension in the chain at all; the tread links slide on the flat bottom
part of the beams, and that seems to work fine. I haven't yet built a support
structure to test the chain for real.

Well, my lift for loading the train car uses both chain links, and tracks.  Each
track has a 1x4 tile on it, and the balls roll up.
http://www.brickshelf.com/gallery/Hassenplug/GBC/GBC2/p1160046.jpg

That's close to what John did on his roller coaster:
http://www.brickshelf.com/gallery/Hassenplug/GBC/05johnrollercoaster.jpg

This red module: http://www.brickshelf.com/gallery/Hassenplug/GBC/10stevechainlift.jpg

uses a pair of axle joiners: http://www.peeron.com/inv/parts/6536 with some #3
axles.  Brian came up with this, and it works very well.

   
         
   
Subject: 
Re: The Great Ball Contraption
Newsgroups: 
lugnet.robotics
Date: 
Fri, 21 Jan 2005 21:30:04 GMT
Viewed: 
5597 times
  

In lugnet.robotics, Jordan Bradford wrote:
   In lugnet.robotics, Steve Lane wrote:
   In lugnet.robotics, Steve Hassenplug wrote:

   I’m not exactly sure how many “teeth” = 1 stud, but I know it’s not a whole number.

It’s exactly 2.5. 10 teeth on a gear rack, divided by 4.

I’m using two upside-down 1x16 TECHNIC beams to straddle 24-tooth gears on each end (see my great ASCII art below, top-down view, not to scale). I might not even need tension in the chain at all; the tread links slide on the flat bottom part of the beams, and that seems to work fine. I haven’t yet built a support structure to test the chain for real.

I have just placed wheels regularly spaced along my chain to support it.
  
My “buckets” are simple and work pretty well, even at steep angles. Every fourth tread link has a 1x4 plate on it, and on each plate are two of those 2x2 right-angle plates making a squarish area for the ball to rest in. Again, some beautiful ASCII art:
Step 1:
  _______
 |_______|  <- that's a 1x4 plate

Step 2:

  _     _
 | |_ _| |
 |___|___|  <- those are right-angle plates
What other bucket designs do people have?

Mine are similar, but use a 1x3 plate with a 1x1 plate with tooth on each end, at a slight angle, and another 1x3 plate on top. I was finding that even with an accurate feeder, they were occasionally bouncing over the side when I used 1x2 plates on each end.

ROSCO

 

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