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Subject: 
Re: SCLTC Sets World Record for Largest US Flag
Newsgroups: 
lugnet.trains.org.scltc
Date: 
Wed, 20 Jul 2005 15:27:28 GMT
Viewed: 
5406 times
  
Starts reply by wiping a tear from my eyes ... beautiful.

So how much time and planning went into creating the pattern?

What about the supporting vertical iron supports? Whose idea was that and did you just do it or engineer it? With the posts in place is the flag held tight or does it have some play or sway?

The reason, I asked about the interior design was because I thought it looked like 2 x 4 bricks (and the recently posted picture confirms that 2x4 bricks were used to maintain structural strength) but the flag was made entirely of 2x2 bricks? So how did you count the bricks in the flag? Does it include the 2x4s inside or just the 2x2s on the outside?

How did the crowd participation work out? Did a lot of people stop and help you build or did you find that the LUG did most of the work? What was the most people you had helping at one time?

In lugnet.trains.org.scltc, Ted Michon wrote:
   Club members built the first 6 rows by working on top of a pattern (a mirror image of a stripe, turned upside down so it would not stick). The shape gets locked in as soon as there are two rows of bricks in place. We used 6 rows to increase the structural integrity and make it easier to pick up.

Nice.

Question: It seems the pattern alternates (for structural strength) between rows (that is what gives the flag a rough, (almost punctured) feel instead of being smooth)? Was the alternating pattern hard to maintain with a lot of people building at once?

   A bigger problem was installing a stripe on the flag and only then noticing a mistake (typically in copying the pattern) in the stripe below it that we had failed to catch. Turned out we simply raised the upper stripe and propped it up with 4 LEGO buckets, did our fixing, and lowered the top stripe back down. An easier fix would have been to ignore the mistake, but we had some very picky people on the building team (grin).

I saw a picture representing a “fix”. Good thinking.

  
   How much do you estimate the flag weighs?

About 360 pounds (just the LEGO in just the flag).


Did I see that you had 6 stripes, so about 60lbs per stripe?

   No. In fact, each of the bottom 12 stripes is topped with tiles plus a few position-locking bricks. The position-locking bricks fit into open spaces in the the bottom of the stripe above which locks the stripes into positin relative to each other. To make it easy to align stripes as we lowered them down, we put slope bricks on top of the position-locking bricks. There are zero stud connections between stripes! This will make it easy to take the flag apart in pieces (and made it easy to partially disassemble during construction for fixes).


Wow, that is genius. I thought I saw tiles in a few pictures but then I forgot to ask about it. Thanks for clearing that up.

Are you planning on permanately displaying indoors or what are you going to do with the flag now?


   David coined our family term for this construcion technique: “fractioning”. We recently fractioned our 14,000 brick 6-foot high skyscraper (“The SCLTC Building”) so we no longer need to carry it in a custom crate or use a team of 4 to erect it. Now one person can assemble it (or carry it)!

-Ted

Since the flag is so long are you planning on “fractioning” the stripes so they are in pieces too? Or are the fractionalized stripes as far as you are going to take it?

Brian



Message has 1 Reply:
  Re: SCLTC Sets World Record for Largest US Flag
 
(...) David, Thomas, and I built some sample stripes using some 14 gauge Romex wire as a flexible contour guide. We locked the wire down in place using bricks on 10 48x48 stud baseplates and built the sample stripe next to it. When we got something (...) (19 years ago, 20-Jul-05, to lugnet.trains.org.scltc, FTX)

Message is in Reply To:
  Re: SCLTC Sets World Record for Largest US Flag
 
(...) Club members built the first 6 rows by working on top of a pattern (a mirror image of a stripe, turned upside down so it would not stick). The shape gets locked in as soon as there are two rows of bricks in place. We used 6 rows to increase (...) (19 years ago, 19-Jul-05, to lugnet.trains.org.scltc, FTX)

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