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 Robotics / RCX / 2549
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Subject: 
Re: RCX IR Transceiver Circuit
Newsgroups: 
lugnet.robotics.rcx
Date: 
Tue, 28 Dec 2004 14:09:07 GMT
Viewed: 
5640 times
  
   I managed to get this one drawn today: http://www.brickshelf.com/gallery/mbellis/Technic/Mindstorms/RCX-Internals/rcx_ir_txrx_circuit.jpg

N.B. I cannot guarantee accuracy as this is my own interpretation of the circuit of my own IR Transceiver, using data from reference books and tracing the circuit myself, so I might have made mistakes. If you spot one, do let me know.

Explaining how it works will take some time and a considerable amount of text!

The dotted box bottom left is the serial port plug. The transistors and diode pairs are in 3-pin surface mount packages. The 6Cp transistor, being a higher power device, is in a larger package than the others. I wasn’t sure if this was a MOSFET rather than a BJT. The range switch is on the right - contact made for long range, open for short range. IC2 with the 33k and 100k resistors, capacitor and variable resistor form the oscillator that applies the carrier wave to the transmitted signal. The variable resistor in my transceiver had an in-circuit value of 11.6k ohms.

It looks like signals received from the PC on the RxD input are used to modulate the +5V supply rail and they are then returned on TxD. If the PC pulls CTS low then TxD will also go low. These return mechanisms allow the PC to detect the presence of the IR tower.

The LED stays on after transmission finishes, due to the time taken for the 10uF capacitor to discharge through it. I can’t remember if it was possible to see a 5.1V rating on the zener diode, but the voltage is indicated by te LED resistor value of 470 ohms - that’s a normal value to use with a 5V rail.

In long range mode, assuming 2V drop per IR LED and 0.2V C-E saturation voltage of the 6Cp transistor, there’s 4.8V across a 5.6 ohm resistor, giving 857mA current - this is quite a lot to draw from a PP3 battery.

There seems to be a residual current through the IR LEDs of 4.4mA via the 6Cp transistor B-E junction (0.6V drop). Therefore remove the battery if you’re not using the tower for a while.

PLMKWYT. I won’t be able to draw any others till the new year, but this should give us plenty to discuss till then.


Thanks for this one, Mark!

For the sake of completeness, some data on devices used. Note: as there are “collisions” in SMD device names, these are only “very probable”...

1Kp: BC848B

3Kp: BC858B

are NPN and PNP general purpose transistor.

A4p: BAV70

A1p: BAW56

A7p: BAV99

are high speed, small signal silicon dual diodes with different configurations.

Z1p: BZX84-C4V7

4.7V zener diode.

6Cp: BC817-40

Medium power NPN transistor. Provides correct gain at relatively high current. Interestingly enough, this transistor is rated 500mA continuous / 1A peak. A bit underrated IMHO considering the high current that can flow through in long range mode, even if I think that max. current is lower than the 850 mA figure proposed by Mark (internal resistance of PP3 batteries is high, and saturation voltage of BC817 is greater than 0.2V at that current).

IC1/IC2: 74HC132

I think that CTS circuitry is there to provide a negative bias for TxD line, as some RC232 receivers in PCs need to get a signal that swings positive and negative to overcome their hysteresis and work correctly.

Philo



Message has 1 Reply:
  Re: RCX IR Transceiver Circuit
 
(...) I can verify the data on all but the zener and 6Cp transistor. I intended to put it in a text file with the diagram, but I'll add it to the diagram instead. The 1Kp and 3Kp transistors have equivalents of BC548B and BC558B, which are common (...) (20 years ago, 28-Dec-04, to lugnet.robotics.rcx, FTX)

Message is in Reply To:
  RCX IR Transceiver Circuit
 
(...) I managed to get this one drawn today: (URL) N.B. I cannot guarantee accuracy as this is my own interpretation of the circuit of my own IR Transceiver, using data from reference books and tracing the circuit myself, so I might have made (...) (20 years ago, 23-Dec-04, to lugnet.robotics.rcx, FTX)

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