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Subject: 
Re: LEGO's Worst Mistake Ever!
Newsgroups: 
lugnet.lego, lugnet.general
Date: 
Tue, 16 Mar 2004 20:07:02 GMT
Viewed: 
98 times
  
In lugnet.lego, James Wilson wrote:
   Great conspiracy theory, but I think it would be too difficult in practice to get the same amount of each color in each batch of recycled ABS - otherwise you’d have variation in the new colors from batch to batch.

It’s not as difficult as it sounds. Well, assuming your recycled material maintains a consistent color (clearly, that’s not happening). Plastic colors are minutely fine-tuned, so as long as you know the specific color of the batch (a lot less difficult for LEGO bricks than the wide variety that might be seen at an extrusion shop), and the weight of the total batch, you can plug those numbers into an equation to figure out exactly how much of what colors to add to the recycled material to make it match the color that you intend to recycle into. Except black. That’s a lot simpler. Just add a bunch of carbon and call it good. You’ll never see the old color through the black, and carbon has a very consistent look.

   Oh, wait, haven’t we seen that in the purple in the Knight Bus?! You may be on to something!

If cross-color recycling is the heart of this problem, as they actually get experience in doing so (assuming they realize there’s a problem), it should help narrow the band of color variation, but it might never go away completely until they figure out that the combination of replacement colors and inconsistent colors is seriously hurting them. Truthfully, with the advances that have been made in mold design (such as sprueless tooling), and the claims on how few parts get rejected, there shouldn’t be a huge amount of material that actually needs to get recycled. Unfortunately, the bulk of what there is will probably be the flame-colored bricks that happen between color batches, which not only is impossible to determine exactly how much of each color is involved, but it’s also a lot harder to find a suitable color to recycle it into. Black is the goto color, but there’s a limit to how much recycled plastic you can use before the product gets brittle enough to crack under stress, and the molecular chains in injection molded plastic are already shorter than they are for extruded plastic, so you need to keep the recycled content lower than you would for something that’s going to be sheet-formed, like the thin baseplates.



Message is in Reply To:
  Re: LEGO's Worst Mistake Ever!
 
Great conspiracy theory, but I think it would be too difficult in practice to get the same amount of each color in each batch of recycled ABS - otherwise you'd have variation in the new colors from batch to batch. Oh, wait, haven't we seen that in (...) (21 years ago, 16-Mar-04, to lugnet.lego, lugnet.general, FTX)

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