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 Dear LEGO / 3680
  Re: Monorail track molds? Factory visits?
 
You might be right if the molds are rigid. It could be done in 2 parts if the mold is flexible like vulcanized rubber or silicon (or low-tech like Knox gelatin and anitfreeze, or even hot glue). They were injected from the center top, you can see (...) (23 years ago, 18-Jan-02, to lugnet.dear-lego)
 
  Re: Monorail track molds? Factory visits?
 
(...) TLC's molds are machined metal (there are pictures in some of the books and examples at Legoland. The track is also "honeycombed" on the bottom. Frank (23 years ago, 19-Jan-02, to lugnet.general)
 
  Re: Monorail track molds? Factory visits?
 
Proof positive that I don't know everything. Frank, in your opinion would you say the "honeycomb" is an inherent part of the molding processing or a way to save on material? Retaining the strength of the unit while using far less ABS? What about (...) (23 years ago, 19-Jan-02, to lugnet.general)
 
  Re: Monorail track molds? Factory visits?
 
(...) Material and weight savings while retaining strength. (...) I believe baseplates are vacuum formed. Vacuum forming is usually a one piece mold and the item must be able to "fall" out. There is another molding process which I guess is vaccuum (...) (23 years ago, 19-Jan-02, to lugnet.general)

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